vertical farm Archives - Hydroponic Container Farms and Mushroom Farms

Tech Advancements Reshaping What Farming Looks Like

Technological advancements in farming have dramatically transformed the way we grow and manage crops. Precision agriculture, which uses GPS, sensors, and data analytics, allows traditional farmers to monitor soil conditions, water usage, and crop health in real-time. This technology helps optimize resource use, reduce waste, and increase yields. When applying inputs like water and fertilizers more precisely, farmers can achieve better results with less environmental impact.

Automation is another significant breakthrough in modern farming. Robotics and AI-driven machinery are increasingly used for tasks such as planting, weeding, and harvesting. These technologies reduce labor costs and improve efficiency, especially in large-scale operations. Drones are also becoming more common, helping farmers survey their fields from above, monitor crop growth, and even apply treatments like pesticides more accurately.

Vertical farming, a method of growing crops in stacked layers, has gained popularity as a space-efficient and environmentally friendly solution. This approach uses less water, eliminates the need for soil, and allows for year-round production regardless of weather conditions. By controlling the environment, vertical farms can produce consistent and high-quality yields with fewer resources compared to traditional farming.

Container-based farms, a specific type of vertical farming, are an exciting innovation and have been developed in part by FarmBox Foods. These farms repurpose shipping containers into self-contained, climate-controlled growing environments. Equipped with advanced hydroponic or aeroponic systems, they enable food production in urban areas or places with limited agricultural space. Container farms are highly efficient, using up to 90% less water than traditional methods and often running on renewable energy.

Tech advancements like precision agriculture, automation, vertical farming and container-based farms are revolutionizing the farming industry. They make it possible to grow more food with fewer resources, reduce environmental impact, and bring fresh produce closer to consumers, even in urban settings. These innovations are not just enhancing productivity but also paving the way for a more sustainable and resilient agricultural future.

How Growing Veggies Near the Consumer Benefits Everyone

Growing vegetables near the consumer is an excellent idea for several compelling reasons, starting with freshness and nutritional value.

Vegetables that are grown locally and consumed shortly after harvesting retain more of their nutritional content compared to those that are transported over long distances (A head of lettuce travels an average of 2,000 miles before it arrives on plates in the U.S.). Hyperlocal growing means consumers receive fresher produce with higher levels of vitamins, minerals, and other beneficial compounds. The reduction in time between harvest and consumption helps to preserve the taste and texture of the vegetables, enhancing the overall eating experience.

Another significant benefit is the environmental impact. Growing vegetables near the consumer reduces the need for long-distance transportation, which in turn decreases greenhouse gas emissions and the carbon footprint associated with food distribution. This localized approach minimizes the use of fossil fuels and reduces the pollution associated with refrigeration and packaging necessary for long-haul transport. Additionally, local farming practices, especially those conducted in low-water-usage, small-footprint hydroponic container farms, often employ more sustainable and eco-friendly methods, which can contribute to the conservation of biodiversity and the health of local ecosystems.

Economic advantages also play a crucial role in the argument for local vegetable production. Supporting local farmers boosts the local economy by keeping money within the community and creating jobs. This can lead to more resilient and self-sufficient local economies, where consumers have a direct relationship with the producers. This relationship can foster a sense of community and trust, as consumers can learn more about where their food comes from and how it is grown, often leading to higher standards and more ethical farming practices.

AND growing vegetables near the consumer promotes food security and resilience. Local food systems are less vulnerable to global supply chain disruptions, such as those caused by natural disasters, political instability, or pandemics. By decentralizing food production, communities can ensure a more reliable supply of fresh vegetables. This local focus also encourages urban and peri-urban agriculture, which can utilize otherwise underused spaces like rooftops, vacant lots, and community gardens, further contributing to food availability and community engagement in sustainable practices.

Jason Brown Named Colorado Leader in Ag

We’re incredibly proud to announce that Jason Brown, our VP of Operations, is one of 22 people in the entire state of Colorado to be named as a Leader in Agriculture by the Denver Business Journal. Jason was employee No. 1 at FarmBox and he designed and built our very first container farm from scratch.

A general contractor by trade, Jason has dived into his leadership role and oversees the deployment of all of our farms, among many other responsibilities. We’re fortunate to have a hardworking, forward-thinking person like Jason on our team, and we appreciate all that he’s contributed to our company and the world.

Jason was honored alongside the other 21 recipients during a ceremony on March 28, 2024, at the CSU Spur Hydro Building.

What Types of Plants Grow in a Vertical Hydroponic Farm?

We dedicated more than two years to research and development, figuring out what will and will not grow in our containerized Vertical Hydroponic Farm.

The following list is not meant to be all-encompassing, but rather provide a snapshot of the types of crops that we and our customers have focused on, like yellow onions, collard greens, kale, a range of different micro greens, bok choy, red leaf beet and watercress. Of course, we’re always experimenting and adding to the list.

Peppers

- Jalapeno- Jefe, Jalafuego
- Habanero- Helios, Paper Lantern
- Serrano- Altiplano
- Sweet Pepper- Lunch Box
- Cayenne- Red Flame
- Ghost peppers

Tomatoes

- Slicer- Mountain Fresh
- Grape- Verona
- Cherry- Sakura

Lettuces

- Romaine
- Muir
- Rex
- Magenta
- Rouxai
- Red Butterhead
- Green Butterhead
- Green Star
- Ezflor
- Grazion
- Red Oak
- Tropicana
- Frisee

Herbs

- Cilantro
- Parsley
- Chives
- Oregano
- Prospera Basil
- Genovese Basil
- Purple Basil
- Spicy Bush Basil
- Dill
- Lavender
- Purslane
- Mint

Greens

- Rainbow Chard
- Collard Greens
- Red Vein Sorrel
- Arugula
- Dandelion
- Golden Frills
- Kale
- Tatsoi
- Red Kingdom
- Spinach- Lizard, Space

Flowers

- Viola
- Marigold
- Nasturtium

Cucumbers

- Pickler- Excelsior

Beans

- Bush Beans

Starters

- Pumpkin- Jack O’Lantern
- Sunflower- Giant, Skyscraper, Mixed Colors
- Marigold- Crackerjack, French Double Dwarf

Edible Beats Announces Hydroponic BeatBox Farms At Vital Root

Edible Beats, the Denver-based restaurant group that includes Linger, Root Down, Vital Root, Ophelia’s and El Five, has announced the installation of a Hydroponic FarmBox by Colorado-based FarmBox Foods in the backyard of their plant-based Denver staple, Vital Root.

Edible Beats, the 100% Employee-Owned Denver-based restaurant group founded by Chef Justin Cucci, has announced the installation of a Hydroponic FarmBox by Colorado-based FarmBox Foods in the backyard of their plant-based Denver staple, Vital Root.

Coined BeatBox Farms, the hydroponic farm fits perfectly into the Edible Beats family, where a love of music and sustainability are at the forefront of every initiative. This specific initiative is a step towards providing all of their restaurants, including Root Down, Vital Root, Linger, El Five and Ophelia’s with their own homegrown fresh produce, adding to their over 50% locally sourced ingredients within Colorado. Embedded in the fabric of Edible Beats restaurants are their commitment to sustainability and waste reduction. From 100% wind-powered buildings, to compostable storage bags and gloves, BeatBox Farms is another step towards reducing packaging waste and lowering their carbon footprint, as it eliminates the shipping of the produce.

Within the 320-square-foot Vertical Hydroponic Farm (VHF), plants will go from seed to harvest and can yield the equivalent of up to 2.5 acres of farmland annually, with the capability to grow 7,800 plants at once. Expecting to harvest 120 lbs of veggies and greens weekly, they will be growing a variety of produce: Red Russian Kale, Runaway Arugula, Tat Soi, Hon Soi, Wasabina Mustard Greens, Scarlet Frills Purple Mustard Greens, Watercress, Basil, Cilantro and Dill. And by filtering and recycling water, BeatBox Farms uses 99% less water than traditional farms, and is committed to being pesticide-free, insecticide-free and fertilizer-free. All factors that allow Edible Beats to avoid groundwater contamination.

At the helm, Edible Beats FarmBox Cultivator and AgriCULTURist, Cori Hunt has had a rich history in the culinary and farming world. After working in Central Illinois to start the first Farm/Restaurant collaboration, Epiphany Farms, Cori says, “I have witnessed the better path first hand. Now I strive to help spread the word of this better path and align myself with likeminded people and groups. That led me to Edible Beats, who have been on the frontlines of this concept in Denver since the conception of Root Down.”

With this kind of local farming, the self contained vertical hydroponic grow system produces 10x more volume year round then the equivalent size of a traditional farm, with a daily consumption of roughly $20 in energy, and only 4 gallons of water per day. Cori shares, “Together we are attempting yet again to break as many molds as possible, pick up the pieces and build a better future.” As a leader in farm-to-table dining, Chef/Founder Justin Cucci has pioneered a culture of sustainability over the years with practices that go well beyond the kitchen. “I really wanted to have a sustainable culture for the employees,” explained Cucci.

This year, Edible beats joined a small handful of restaurants in the country, implementing a pioneering, self-funded 100% Employee Stock Ownership Plan. Rarely seen in the restaurant industry, his 350+ Edible Beats employees will all share in the long-term financial worth of the company, which Cucci calls “the quintessential win-win.”

FarmBox Foods launches indoor farm that grows livestock feed

FarmBox Foods LLC is excited to announce the official launch of its Hydroponic Fodder Farm.

The company hosted a public open house on Sept. 27 at our home base in Sedalia, CO. Guided tours of the new indoor farm — the third product line offered by FarmBox Foods — were provided. Attendees also received a tour of the company’s other tech-assisted, containerized farms: the Vertical Hydroponic Farm and Gourmet Mushroom Farm.

What exactly is fodder? It’s a nutrient-dense hay that’s used as a dietary supplement for horses, cows, pigs, goats, chickens, sheep, rabbits and alpacas.

(Want to learn more about FarmBox Foods? Watch our July appearance on ABC News here)

By growing fodder on site year-round, farmers and ranchers can avoid supply chain disruptions, sourcing issues and spikes in hay prices. The controlled-climate farms provide a reliable, hyperlocal source of fresh food while shielding the barley fodder from weather and climate impacts, including drought, heat waves, freezes and floods. The farms are housed inside upcycled, insulated shipping containers outfitted with plumbing, electrical and sensors to control conditions inside. The 320 square-foot farms also capture, filter and recycle water for maximum water efficiency.

Protein-rich fodder improves the overall health of livestock, supplements hydration and adds weight to beef cattle. It also promotes the production of better-quality milk for dairy cows and goats, improves fertility rates, reduces the likelihood of illness, and decreases methane output because of its superior digestibility compared to traditional alfalfa hay.

Because barley fodder requires only a 7-day growth cycle, a staggered schedule allows farmers and ranchers to harvest around 880 pounds of fodder per day.

What makes FarmBox Foods a green-oriented company?

We use only upcycled shipping containers.

We give used, insulated shipping containers a new life: growing food at scale in areas that struggle with reliable cultivation and/or access. By outfitting them with the components to grow produce, the repurposed containers are kept out of landfills and scrap heaps.

The farms we build are designed to promote efficient water usage.

We capture, filter and reuse water in both our Hydroponic Fodder Farm and our Vertical Hydroponic Farm, which requires only about 5 gallons of water per day. Water is often lost to evaporation and transpiration in traditional farm settings. By recycling the water, our farms get the most out of every drop. In times of severe drought and diminishing water supplies, this efficiency is critically important.

The farms were built to reduce energy usage associated with agricultural production.

Our Vertical Hydroponic Farm uses around 190 kwh per day, the energy equivalent of two loads of laundry. The Gourmet Mushroom Farm uses even less, drawing an average of only 80 kilowatt-hours of electricity each day. High-efficiency, low-energy LED lights are used in FarmBox containers to reduce energy consumption.

Reduced need for fossil fuels.

Every kilogram/pound of food waste has a corresponding waste factor for energy, labor, water, carbon emissions, etc. It takes a lot to get produce from point A to point B, including diesel fuel to power trucks and trains. Transporting goods across long distances could be a thing of the past, as our portable container farms enable people to grow food near the consumer, thereby reducing emissions and expenses. Hyper-local growing almost entirely removes the supply chain — and its ongoing issues — from the equation.

Indoor farms don’t require the use of pesticides.

Because our farms are enclosed, they’re protected from many of the variables that keep traditional farmers up at night, like drought, flooding, heat waves and hail. But it also prevents impacts from pests, and therefore, pesticides are not required in our farms. As a result, the water discharged from the Vertical Hydroponic Farms and Hydroponic Fodder Farms we build does not contribute to groundwater contamination.

Fodder consumption by livestock reduces methane output.

Barley fodder is easier to digest than traditional alfalfa hay and other nutritional supplements, and because of this, less methane is emitted into the atmosphere. We’re in the process of gathering more specific data to quantify the reduction of methane from different types of animals, and how that reduction corresponds with their respective intake of protein-rich fodder.

Growing near the consumer reduces the likelihood of food waste.

After being harvested, produce grown in traditional outdoor settings often spends a few days on trucks and in distribution centers before it arrives at the store. Hyperlocal growing helps fresh veggies arrive on consumers’ plates and in their refrigerators much sooner — often within 24 hours of being harvested. The produce maintains its shelf life, which provides a longer period of time to eat the food. This results in less food waste at the consumer level.

Our farms can run off solar power.

Anyone who wants to grow nutrient-dense food off-grid can do so by hooking their farm up to a small solar grid.

Compost from our Gourmet Mushroom Farms helps promote soil health.

The spent substrate from FarmBox Foods’ GMF showroom model is donated to the local community to be used as nutrient-rich compost. The seedling pods and spent mushroom substrate can be used for further plant-growing compost once they are removed from the farms. The spent mushroom substrate, in particular, is quite sought after for this purpose. These eco-friendly by-products can also be incorporated into the soil, and the substrate will continue to grow mushrooms if properly managed.

Soil rejuvenation and less need for agricultural acreage.

Millions of acres of America’s traditionally fertile soil have been stripped of vital nutrients, and farmers are compelled to implement crop rotation and remediation steps like composting to regenerate agricultural land. A FarmBox occupies only 320 square-feet of space (they can also be stacked), does not need soil, and allows farmers to revitalize oft-used ag soil.

Furthermore, clear-cutting forests to make room for agriculture is not necessary for some crops. Farmers can utilize available vertical space to grow more food on a smaller footprint.

Rising food prices influenced by several factors

What is influencing the increase in food prices and what can be done about it?

Rising food prices influenced by several factors

A confluence of global events and circumstances have some experts painting a grim picture for populations that already face food insecurity.

Recent spikes in food, fuel and fertilizer prices could lead to “destabilization, starvation and mass migration on an unprecedented scale,” said David Beasley, head of the U.N. World Food Program.

A recent U.N. analysis shows that “a record 345 million acutely hungry people are marching to the brink of starvation.” That’s a 25-percent increase from 276 million at the start of 2022, before Russia invaded Ukraine in late February. The number stood at 135 million people before the COVID-19 pandemic in early 2020, according to an ABC News article.

The war in Ukraine is having a continuing ripple effect on the global food supply. Russia and Ukraine together export 28 percent of fertilizers made from nitrogen, phosphorous and potassium, according to Morgan Stanley. The limited global supply has sent prices into the stratosphere — in some cases doubling the cost — and there are fears that high costs or the lack of availability will result in farmers using less fertilizer, leading to lower yields of commodities that are already constrained.

In early July, the Consumer Price Index report from the Bureau of Labor Statistics said that food prices in the U.S. increased 10.4 percent from June 2021 to June 2022.

Rising costs for any critical ingredient for running a farm — water, labor, fuel or fertilizer — translate to higher food prices. And when all four hit at the same time, disruption ensues, to the detriment of consumers, especially those who were already hanging on by a thread.

In all, worldwide experts fear crop yields will drop by 10-30 percent, and developing countries will be hardest hit.

The prevalence of “undernourishment” — when food consumption is insufficient to maintain an active and healthy life — continued to rise in 2021. The U.N.-commissioned report, “The State of Food Security and Nutrition in the World,” estimates that between 702 million and 828 million people faced hunger last year.

A grain shortage stemming from the Ukraine conflict is also driving up the cost of basic foods and other commodities, and corn and wheat are not getting out to the market because the Black Sea is closed. To top it off, drought conditions are crippling agricultural operations in several regions known for high output.

There’s a dearth of issues to navigate. But as The Shelby Report points out, crises stoke innovation. Agricultural adaptation is being employed, including the use of hydroponic container farms housed in upcycled shipping containers. The controlled-climate farms allow for uninterrupted, decentralized growing year-round and provide a stable environment to ensure reliable yields. Smart irrigation systems are being used more than ever, and data is driving decision-making at unprecedented levels in order to maximize available resources. Responses to climate change vary by location and commodity. Learn more about how the USDA is assisting food producers.

FarmBox Foods makes appearance on ‘Good Morning America’

Good Morning America visited FarmBox Foods’ headquarters to explain how businesses and nonprofits are using technology to sustainably grow food near the consumer year-round.

GMA Visits FarmBox Foods to Talk ‘Farming Without Harming’

Good Morning America visited FarmBox Foods’ headquarters to learn how businesses and nonprofits are using technology to sustainably grow food near the consumer.

ABC News Chief Meteorologist Ginger Zee spoke to FarmBox Foods CEO Rusty Walker June 20 about the company’s mission to build high-tech indoor farms that provide food security year-round for those without reliable access to nutrient-dense food.

(Watch the GMA appearance here)

Zee also interviewed representatives from two FarmBox Foods customers, Natural Grocers® and Centura Health, about their use of Vertical Hydroponic Farms, which provide a hyperlocal source of fresh produce while reducing environmental impacts and unpredictability associated with traditional farming. The farms are housed inside upcycled, insulated shipping containers that are outfitted with plumbing, electrical and sensors to control conditions inside.

By growing food on site, the companies that use FarmBoxes are avoiding supply chain disruptions, reducing food sourcing costs, improving access, and helping to eliminate food waste because the veggies get to the plate much quicker.

The controlled-climate container farms provide a perfect growing environment for the plants and shield them from weather and climate impacts, including drought, heat waves and flooding.

Natural Grocers is growing organic lettuce behind its store in Lakewood, Colo., mere steps from the display case, and plans to expand the program elsewhere. Centura Health, meanwhile, owns three Vertical Hydroponic Farms and uses them to produce food for hospital patients and visitors, and to provide nutritious produce to food banks in the communities they serve.

Adaptation Key to Stabilizing Food Prices

Every consumer knows that sticker shock at the grocery store is now a common occurrence.

Food price increases this year are expected to far exceed those observed in 2020 and 2021, according to the USDA’s Economic Research Service.

Every consumer knows that sticker shock at the grocery store is now a common occurrence.

Food price increases this year are expected to far exceed those observed in 2020 and 2021, according to the USDA’s Economic Research Service.

Supply chain delays caused by, among other things, pandemic-related shutdowns, a truck driver shortage and a logjam at our nation’s ports were already causing issues with the U.S. food supply. Then, Russia’s invasion of Ukraine caused a ripple effect that we still see playing out globally. It has impacted fuel prices, food exports and the supply of fertilizer needed to maintain food production levels in places like Brazil, a top producer of goods like sugar and soybeans. Even avian flu is affecting the price of eggs and poultry.

The Consumer Price Index for all food in the U.S. increased 1 percent from March 2022 to April 2022, and food prices were 9.4 percent higher than in April 2021.

It’s an inescapable phenomenon that’s disproportionately affecting those who were already struggling to feed their families. So when will it end? There are, of course, differing opinions on when or even if food prices will level out anytime soon.

The cost of fresh vegetables is expected to go up by 4.3 percent this year, the USDA says, a point that underscores the need to decentralize the production of certain veggies. Hyperlocal production of nutrient-dense food can help control costs, primarily because it eliminates fuel price fluctuations and supply chain delays from the equation. It also helps reduce the rate of food loss, because the veggies make their way to the fridges and plates of consumers much more quickly.

Having a localized level of control takes the power away from negative external influences, and places the power back in the hands of urban farmers, who can nimbly grow at scale using a combination of greenhouses, outdoor community gardens and containerized, tech-assisted farms. A container farm takes up 320 square-feet of space — or about 5 parking spaces — and can be placed anywhere there’s a reliable water supply and an electrical hookup.

Businesses that serve underprivileged communities can come together in the name of food security and provide these food production systems that operate in perpetuity and provide jobs and educational opportunities in the process. Although veggies comprise only a portion of the food consumed in America, it’s incremental changes like this that can move the needle in a direction that eases the burden on consumers.