cea Archives - Hydroponic Container Farms and Mushroom Farms

Tooth & Gill Mushroom Co. Now Certified Organic

A Pagosa Springs-based small business that uses a controlled-climate container farm to grow culinary and functional mushrooms is now certified organic.

Behind the Tooth & Gill Mushroom Co. brand is husband-and-wife team Aaron Carter and Lauren Hawksworth, both of whom left the corporate world to pursue their passion for improving community access to healthy food in the form of gourmet mushrooms. These particular mushrooms are grown entirely in the confines of an insulated, tech-assisted shipping container farm built by Colorado-based FarmBox Foods.

Tooth & Gill Mushroom Co. launched last year and has made quite an impression through consumer-facing pop-ups, deliveries, farmers markets in Pagosa Springs and Bayfield, and food hubs like Terra Walk Farm and Valley Roots Food Hub. It has also forged partnerships with local restaurants (Meander, a New York Times-recognized farm-to-table destination; Keyah Grande’s Beyond the Gates, and Wild Finch, a new restaurant led by chef Daya Myers at The Springs Resort).

“It’s about local food systems, and people are starting to show interest in rebuilding those,” Lauren said. “We see it here in our community, which is really cool.”

Now being officially certified as organic enables Tooth & Gill to get on the shelves of local grocery stores. As interest in where food comes from and support for local farmers grows, there are opportunities for independently owned enterprises to fulfill the demand and help educate the public about the many health benefits of mushrooms. Lauren began incorporating mushrooms into her diet in her mid-20s and leaned heavily on lion’s mane mushrooms during her recovery from severe heatstroke a few years ago. For Aaron, the foray into container farming is a return of sorts to his family’s agricultural roots in Nebraska.

Due to the climatic and capital challenges associated with starting a traditional farm in the mountains, the founders of Tooth & Gill discovered FarmBox Foods and realized the shipping container model gave them a path forward to growing sustainably year-round in a rugged region where farming isn’t typically viable. They were drawn to mushrooms while exploring holistic and functional ways to heal and saw how underutilized gourmet mushrooms are as a wellness food.

In addition to a variety of fresh mushrooms, Tooth & Gill recently created its own line of powder extracts and dehydrated mushrooms (available via online order). Lauren’s career was in marketing for a supplement company, and there’s been a noticeable change in approach over the years.

“Wellness has shifted. People want to take care of themselves, but you also want to treat yourself. It has to taste good,” she said.

With that in mind, Tooth & Gill has a collection of recipes on its website that incorporate mushrooms into everyday dishes. To learn more about Tooth & Gill or to schedule an interview with the owners, send an email to hello@toothngill.com or call 602-828-8153. If you own or manage a store and want their products on your shelves, use the above contact information to reach out.

Consumer Health Trends Fuel Produce Innovation in Food Service

Recent insights shared in this article by The Packer highlight a powerful and increasingly pronounced shift in food service strategies: consumers’ growing demand for health-conscious eating is driving major innovation in fresh produce sales. Industry experts say this shift is reshaping menus, sourcing and packaging, expanding access and opening doors for CEA technologies.

Article highlights:

Health-forward menu items: Food service decision-makers are featuring produce in creative ways to satisfy consumers seeking nutrient-dense, plant‑based options.
Produce innovation: From novel cuts to new varieties and packaging formats, freshness and convenience are key themes.
Food service adapting: Chefs and operators are rethinking ingredient sourcing, menu flexibility and preparation efficiencies to meet evolving wellness expectations. Locally grown and locally purchased goods have gained more importance.
Harvested veggies

Linking Trends to Controlled‑Environment Agriculture (CEA)

CEA (the indoor growing of fruits, vegetables and herbs using technologies like container farms, greenhouses and hydroponics) fits nicely into many of these emerging food service trends.

Consistent Supply of High‑Quality, Nutrient‑Dense Produce

CEA enables year‑round production of crisp, nutrient‑retaining greens and microgreens, perfect for health‑centric operators who want predictable quality and availability.

Novel Varieties & Flavor Innovation

CEA allows experimentation with niche and specialty varieties (e.g. colorful lettuces, edible flowers, herb hybrids) that stand out on menus — exactly the kind of produce innovation operators are seeking.

Traceability & Transparency

Foodservice customers increasingly value knowing where their produce comes from and how it’s grown. CEA offers strong control over environmental parameters, traceable growing records, and often lower pesticide use—aligning with clean‑label preferences.

Local Proximity & Sustainability

Urban vertical farms and greenhouse operations close to metro centers reduce transportation times dramatically, delivering fresher product with a smaller carbon footprint. Operators can highlight “locally grown, indoor‑grown, and pesticide-free” produce as a differentiator.

Packaging & Shelf‑Life Benefits

Plants grown in optimized indoor settings often require less handling and damage, enabling minimal packaging solutions. Freshness and extended shelf life translate to less waste for food service operators.

Menu Innovation & Customization

With controlled environments, growers can produce micro‑batches of specialty herbs or leafy greens on demand. Chefs benefit from flexible supply and can experiment with new ingredients or shareable formats tailored to health‑oriented menus.

What This Means for Foodservice Operators

Food Service Challenge	CEA Advantage
Unpredictable seasonal supply	Consistent year‑round production
Desire for unique, fresh items	Grow custom varieties and formats
Need for transparency and cleanliness	Controlled inputs, reduced chemical use
Consumer preference for local	Urban CEA provides nearby sourcing
High perishability & waste	Longer shelf life, less bruising

By embracing CEA partnerships, food service brands can scale their innovation, deliver fresh, local, health‑optimized greens and produce, and respond nimbly to menu trends while enhancing supply chain reliability and sustainability.

Final Takeaway

The health-driven trends highlighted by The Packer signal a moment of transformation in produce strategy across foodservice. Operators eager to lead in the wellness and convenience space will find fertile ground in controlled-environment agriculture, leveraging its precision, consistency and foundations in sustainability to meet consumer demand for fresh, healthy and innovative produce.

Controlled-Environment Agriculture: A Crash Course

Let’s start from the beginning.

Controlled-environment agriculture (commonly known as CEA) is a method of growing crops in an enclosed environment where climate parameters such as temperature, humidity, lighting and watering schedules, CO2 levels and nutrient delivery are precisely regulated. The goal is to create optimal growing conditions year-round, regardless of what’s happening outside.

HVAC systems regulate temperature and humidity, while LED or high-pressure sodium grow lights provide consistent light intensity and spectrum, mimicking natural sunlight. In hydroponics, plants are fed a nutrient-rich water solution and grow without soil (FarmBoxes typically utilize coco coir plugs as the substrate). In aeroponics, roots are suspended in the air and misted with nutrients, and aquaponics combines hydroponics with fish farming, using fish waste as plant fertilizer.

In concert with software, sensors placed in key areas within the farm monitor and adjust temperature, humidity, pH and nutrient levels in real time. Closed-loop irrigation systems reduce water usage, and energy requirements are nominal when compared with traditional outdoor growing. Of course, there will always be a need for conventional farming methods. After all, no one will be growing 8-foot-tall corn stalks (for example) en masse in an indoor environment for a variety of reasons.

CEA promises year-round crop production, a critical tool for those living in locales that don’t support food production due to climate conditions, poor soil, limited growing seasons or other factors. This is done without pesticides, and operators of CEA units often see high yields and faster growth cycles while using less land area. Hyper-localized food production results in decreased transportation emissions, helps the harvested goods retain their shelf life and full nutrient density, reduces supply chain vulnerabilities, and protects against common diseases that can wipe out an entire season’s worth of crops in short order.

Emerging trends in CEA include increasing use artificial intelligence to optimize yields, detect plant diseases and predict ideal harvest times. Meanwhile, more CEA farms are integrating renewable energy sources to lower costs and carbon footprints.

It’s worth noting that controlled-environment ag goes beyond just plants. Amateur mycologists have spawned businesses that focus on commercial-scale production of fungi, including the sought-after varieties such as lion’s mane, oysters, chestnuts, enoki and king trumpets.

These farms that allow for sustainable food production are being used in a multitude of industries, including education, grocery, food service, nonprofit, residential, workforce development and hospitality, and are bolstering food system resiliency for islands and people living in remote areas.

Indoor farms are not the entire solution for feeding our growing global population, but they’ll be a critical cog in the machine as we navigate an unpredictable food-production future.

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Moving the Needle on Hunger, One Container at a Time

Food production is undergoing a radical transformation, with controlled-climate farming in shipping containers emerging as an innovative solution for age-old challenges.

This method involves growing crops inside repurposed shipping containers equipped with advanced climate control, hydroponic systems and LED lighting. By creating a fully controllable environment, farmers can optimize conditions for year-round cultivation, regardless of weather patterns or geographical location. As traditional farming faces mounting challenges such as climate change, soil degradation and unpredictable weather events, container farming presents a promising alternative that can boost food security and enhance agricultural resilience for communities around the world. And FarmBox Foods is here for it.

“We really do have a unique opportunity to move the needle in a positive direction, and tackle these struggles that people have faced for generations,” said Rusty Walker, CEO of FarmBox Foods, a Colorado-based manufacturer that also supports customers in their growing. “Putting ag technology into the hands of people who want to make a difference in their community has an exponential benefit that lifts people up in ways that we couldn’t have imagined when this company was starting out.”

One of the key advantages of controlled-climate farming is its efficient use of resources. Unlike traditional agriculture, which requires vast amounts of land and water, container farms can operate in urban spaces or areas typically unsuitable for farming. These systems use up to 95% less water than conventional methods and do not rely on harmful pesticides or fertilizers, making them more environmentally sustainable. The vertical stacking of crops within containers maximizes space efficiency, allowing farmers to produce large yields in small areas. This efficiency is particularly valuable as urban populations continue to grow, increasing the demand for fresh, locally sourced food.

Another transformative aspect of container farming is its ability to decentralize food production. Bringing farms closer to consumers reduces the need for long-distance transportation, thereby minimizing carbon emissions and food spoilage. Communities in food deserts — areas with limited access to fresh produce — can benefit immensely from the presence of container farms, which offer a reliable and consistent supply of nutritious food. This localized approach not only supports regional food systems but also strengthens community resilience during supply chain disruptions.

Looking ahead, the wide-scale integration of smart technologies will further enhance the impact of container farming. Innovations in data analytics, artificial intelligence and automation will allow farmers to monitor and adjust growing conditions in real-time, optimizing yields and reducing operational costs. As more companies, municipalities and nonprofits invest in and adopt these advanced systems, container farming has the potential to become a cornerstone of sustainable food production, reshaping how we think about agriculture and our connection to the food we consume. Through adaptability, efficiency and innovation, this food production model offers a scalable solution to feeding a growing global population while at the same time protecting the planet’s precious resources.

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Becoming a Farmer is Easier (and Cheaper) Than You Might Think

The word ‘farm’ usually evokes certain images. You might visualize vast open fields stretching toward the horizon, dotted with rows of crops or grazing animals. A red barn with a pitched roof, a silo standing nearby, and perhaps a tractor parked beside a weathered fence. We’re trying to broaden the definition, and give people the ability to farm in places that historically have not been able to support agriculture for one reason or another. With continuing climate shifts and general uncertainty regarding our ability to properly feed a fast-growing global population, our ag technology can provide a lifeline by introducing sustainable, hyperlocal food production wherever it’s needed. Watch the video about small-scale farming being an option, even for those who have no experience in agriculture.

Tech Advancements Reshaping What Farming Looks Like

Technological advancements in farming have dramatically transformed the way we grow and manage crops. Precision agriculture, which uses GPS, sensors, and data analytics, allows traditional farmers to monitor soil conditions, water usage, and crop health in real-time. This technology helps optimize resource use, reduce waste, and increase yields. When applying inputs like water and fertilizers more precisely, farmers can achieve better results with less environmental impact.

Automation is another significant breakthrough in modern farming. Robotics and AI-driven machinery are increasingly used for tasks such as planting, weeding, and harvesting. These technologies reduce labor costs and improve efficiency, especially in large-scale operations. Drones are also becoming more common, helping farmers survey their fields from above, monitor crop growth, and even apply treatments like pesticides more accurately.

Vertical farming, a method of growing crops in stacked layers, has gained popularity as a space-efficient and environmentally friendly solution. This approach uses less water, eliminates the need for soil, and allows for year-round production regardless of weather conditions. By controlling the environment, vertical farms can produce consistent and high-quality yields with fewer resources compared to traditional farming.

Container-based farms, a specific type of vertical farming, are an exciting innovation and have been developed in part by FarmBox Foods. These farms repurpose shipping containers into self-contained, climate-controlled growing environments. Equipped with advanced hydroponic or aeroponic systems, they enable food production in urban areas or places with limited agricultural space. Container farms are highly efficient, using up to 90% less water than traditional methods and often running on renewable energy.

Tech advancements like precision agriculture, automation, vertical farming and container-based farms are revolutionizing the farming industry. They make it possible to grow more food with fewer resources, reduce environmental impact, and bring fresh produce closer to consumers, even in urban settings. These innovations are not just enhancing productivity but also paving the way for a more sustainable and resilient agricultural future.

How Growing Veggies Near the Consumer Benefits Everyone

Growing vegetables near the consumer is an excellent idea for several compelling reasons, starting with freshness and nutritional value.

Vegetables that are grown locally and consumed shortly after harvesting retain more of their nutritional content compared to those that are transported over long distances (A head of lettuce travels an average of 2,000 miles before it arrives on plates in the U.S.). Hyperlocal growing means consumers receive fresher produce with higher levels of vitamins, minerals, and other beneficial compounds. The reduction in time between harvest and consumption helps to preserve the taste and texture of the vegetables, enhancing the overall eating experience.

Another significant benefit is the environmental impact. Growing vegetables near the consumer reduces the need for long-distance transportation, which in turn decreases greenhouse gas emissions and the carbon footprint associated with food distribution. This localized approach minimizes the use of fossil fuels and reduces the pollution associated with refrigeration and packaging necessary for long-haul transport. Additionally, local farming practices, especially those conducted in low-water-usage, small-footprint hydroponic container farms, often employ more sustainable and eco-friendly methods, which can contribute to the conservation of biodiversity and the health of local ecosystems.

Economic advantages also play a crucial role in the argument for local vegetable production. Supporting local farmers boosts the local economy by keeping money within the community and creating jobs. This can lead to more resilient and self-sufficient local economies, where consumers have a direct relationship with the producers. This relationship can foster a sense of community and trust, as consumers can learn more about where their food comes from and how it is grown, often leading to higher standards and more ethical farming practices.

AND growing vegetables near the consumer promotes food security and resilience. Local food systems are less vulnerable to global supply chain disruptions, such as those caused by natural disasters, political instability, or pandemics. By decentralizing food production, communities can ensure a more reliable supply of fresh vegetables. This local focus also encourages urban and peri-urban agriculture, which can utilize otherwise underused spaces like rooftops, vacant lots, and community gardens, further contributing to food availability and community engagement in sustainable practices.

Jason Brown Named Colorado Leader in Ag

We’re incredibly proud to announce that Jason Brown, our VP of Operations, is one of 22 people in the entire state of Colorado to be named as a Leader in Agriculture by the Denver Business Journal. Jason was employee No. 1 at FarmBox and he designed and built our very first container farm from scratch.

A general contractor by trade, Jason has dived into his leadership role and oversees the deployment of all of our farms, among many other responsibilities. We’re fortunate to have a hardworking, forward-thinking person like Jason on our team, and we appreciate all that he’s contributed to our company and the world.

Jason was honored alongside the other 21 recipients during a ceremony on March 28, 2024, at the CSU Spur Hydro Building.

What ‘Supporting Local Farms’ Really Means

We often hear the phrase “Support your local farmers.” But what does that really mean?

Well, it contributes to the economic vitality of local communities in a major way. When consumers choose locally produced goods, they help sustain crucial local farming operations, preserving agricultural land and maintaining rural (and urban) livelihoods. In turn, this fosters a stronger economy by generating employment opportunities and encouraging entrepreneurship within the community.

Supporting local farms also promotes environmental sustainability. Locally sourced produce often requires less transportation, reducing the carbon footprint associated with long-distance shipping. This can lead to lower greenhouse gas emissions, contributing to a more eco-friendly and sustainable food system. Many local farms prioritize sustainable farming practices, promoting biodiversity and soil health, too. These elements of the operations can’t be overstated.

Buying from local farms often means fresher and more flavorful products as well. Locally grown produce is typically harvested at peak ripeness, offering consumers higher nutritional value and better taste. This connection to fresh, seasonal ingredients can also foster a greater appreciation for the diversity of crops and promote a healthier diet, while ensuring that people have a longer period of time to eat the food before it goes to waste.

Supporting local farms plays a role in maintaining food security. By diversifying the sources of food production and distribution, local communities become less vulnerable to disruptions in global supply chains, like what we saw during the COVID-19 pandemic. This localized approach helps build resilience against external factors that could impact food availability and affordability.

In a social context, backing local farms fosters a sense of community. Farmers markets and direct-to-consumer sales allow for direct interactions between producers and consumers, creating a stronger bond and understanding of where food comes from. This connection promotes a shared commitment to sustaining local agriculture and can strengthen community ties.

In short, supporting local farms goes beyond the act of buying food; it’s a holistic investment in the economic, environmental and social well-being of communities. Choosing locally sourced products empowers local farmers, promotes sustainability, enhances the quality of food and contributes to the resilience and cohesion of communities. What more can you ask for?

Sustainable Food Production Isn’t Just Possible, It’s Inevitable

The idea of adopting sustainable practices in food production to address critical environmental, social and economic challenges has until recently been seen as a pipe dream, an impenetrable barrier to progress.

There’s concern about costs and whether implementation would be widespread enough to result in noticeable change. But as tech has advanced and prices have slowly come down, this is something that’s within our grasp and something we should expect to see in our lifetimes.

Sustainable food production minimizes environmental degradation by promoting practices that conserve soil fertility, reduce water usage, and mitigate the use of harmful pesticides and fertilizers. Prioritizing ecological balance helps safeguard biodiversity, maintain ecosystems and combat climate change. This is crucial for ensuring the long-term viability of our planet and securing the availability of natural resources for future generations. We don’t want to be remembered as the generation that had the opportunity to do something, but squandered it.

Sustainable food production has significant social implications. It fosters equitable distribution of resources, promotes fair labor practices and supports local communities. Sustainable agriculture often involves small-scale, community-based farming that empowers local producers and reduces dependence on large-scale, industrialized farming systems. This not only strengthens local economies but also enhances food security by diversifying sources and reducing vulnerability to external shocks, such as the supply chain disruptions that crippled our food systems during the COVID-19 pandemic.

Adopting sustainable practices in food production is essential for addressing global food security challenges. As the world’s population continues to grow, ensuring a stable and sufficient food supply is going to become more difficult. Sustainable agriculture emphasizes efficiency and resilience, optimizing yields while minimizing negative impacts on the environment. By embracing methods such as agroecology, organic farming, and precision agriculture, we can create a more robust and resilient food system capable of meeting the nutritional needs of a growing population without compromising the health of the planet. Again, this is achievable with a little bit of political will and a whole lot of education.

Sustainable food production is also economically prudent. While initial investments may be required to transition to sustainable practices, the long-term benefits far outweigh the costs. Sustainable agriculture, like farming in controlled-climate shipping containers, reduces reliance on expensive inputs, maintains soil health for traditional growing, and promotes resource efficiency, leading to increased productivity and decreased production costs over time.

It opens up new market opportunities as consumers increasingly prioritize sustainably produced goods, creating a positive feedback loop that encourages businesses to adopt environmentally and socially responsible practices. It’s already happening in the U.S. People have shown a willingness to incorporate changes into their own lives, and they’re more cognizant about where their food comes from. Taking a holistic approach isn’t some esoteric, “hippie-dippie” idea anymore. Creating an equitable future for both people and the planet, while expanding access to nutritionally dense foods, isn’t just achievable, it’s imperative.